Horizon Europe

ZEROF

Development of verified safe and sustainable PFAS-free coatings for food packaging and upholstery textile applications.

Website: zerof.eu

ABSTRACT

ZeroF develops safe-and-sustainable-by-design (SSbD) coating alternatives to replace PFAS compounds in food packaging and upholstery textiles value chains. The developed coatings will have limited water absorption, high oil/grease resistance for packaging and high water and oil repellency for textiles. We propose the development of coatings from reasonably-priced precursors with estimated costs of ca. 0.2-0.4 €/m2 in the final product, which meets the remains under the targeted 20% increase compared to current alternatives.

To reach the environmental impact target of >25% improvement, we use renewable feedstock, non-toxic compounds and improve higher process efficiencies. PFASes are replaced by two chemistries, cellulose fatty acid esters for packaging and silane-based organicinorganic hybrids for textiles. The project includes three work streams: food packaging, upholstery textiles and SSbD analysis. Both food packaging and textile workflows follow a similar path (chemical development, formulation, coating, and validation).

The SSbD analysis actively analyses the data regarding environmental impacts (Life Cycle Assessment, Life Cycle Cost, and Environmental Footprint) and toxicology (e.g., hazard and law, Green Toxicology principles). Computational methods are employed to model the toxicology and performance of developed chemistries in-silico, to reduce in-vitro testing and to generate tools for certification and standardization process.

Certification and regulatory roadmap are developed to identify future regulatory needs and knowledge gaps. SSbD models are developed within the EC-suggested framework to be easily adapted to other sectors beyond the project scope. A mix of research and industrial partners able to cover both packaging and textile coating value chains including end-users comprises the consortium.

Project Budget: 4,998,888.5€

Leitat Budget: 449,990€

Financial Framework: HORIZON EUROPE

Contract number: 101092164

Start Date: 01/01/2022

End Date: 31/12/2026

Leitat

Main role & contribution in the project:

  • Provide R&D services to the textile stakeholders focused on implementing safe and sustainable finishing textile products.

Partners:

Co-funded by the European Union. Views and opinions expressed are however those of the author(s) only and do not necessarily reflect those of the European Union or the European Health and Digital Executive Agency. Neither the European Union nor the granting authority can be held responsible for them. Co-funded by the Swiss State Secretariat for Education, Research and Innovation (SERI). Views and opinions expressed are however those of the author(s) only and do not necessarily reflect the official views of the SERI.